Custom Aluminum Door & Window | Pros, Cons, Cost, FAQs

June 3, 2024

Key Takeaways

Custom aluminum doors and windows are durable, weather-resistant, and ideal for various designs.
They offer benefits like energy efficiency, low maintenance, and are sustainable.
However, they can have higher initial costs and may present insulation challenges.
Aluminum windows can cost between $200 and $1,200 each, while aluminum doors start at $1,000 and can go up to several thousand dollars, depending on the design complexity.
Panda Windows & Doors provides top-tier custom aluminum solutions for residential and commercial spaces.

What is Custom Aluminum Door & Window

Aluminum is a silvery-white, lightweight yet durable metal that is resistant to corrosion. It’s a go-to choice for doors and windows because it can handle the elements without warping. Whether you live in a humid, salty air environment or a place that gets hit with heavy snow, aluminum stands strong.

When we say custom, we mean it. You can choose the size, shape, color, and finish of your aluminum doors and windows. Want a floor-to-ceiling window or a door that fits an unconventional space? No problem. The malleability of aluminum allows for the creation of almost any design you can dream up.

Established in 1991 in Las Vegas, Panda Windows & Doors crafts state-of-the-art custom, functional glass wall systems for both residential and commercial spaces. With over 30 years of innovation, we offer more than 80 unique high-quality systems including pivot doors, french doors, folding doors, lift & slides, multi-slides, horizontal sliding walls, and operable windows.

Our bespoke glass solutions feature the fastest industry lead times, delivering in just 6-10 weeks to customers all over the U.S. and the Caribbean. Trusted by architects globally, Panda transforms spaces with exceptional design and functionality.

Explore Custom Solutions from Panda Windows & Doors Today

Pros of Custom Aluminum Door & Window

Durability and Resistance to the Elements

First off, aluminum is tough. It doesn’t warp, crack, or swell like other materials, which means your doors and windows will last. They’re also impervious to termites and other pests, which is a big win if you’ve ever dealt with a termite infestation.

For example, if you were to choose our All Aluminum (60mm) S.20 Pivot Door solution, the profiles are made from 6063-T5 extruded aluminum for strength and durability. The strength of these extrusions make them the perfect alternative to steel for oversized openings.

Modern Aesthetics and Architectural Flexibility

Aluminum doors and windows can fit into any style, from ultra-modern to charmingly traditional. With a variety of finishes, including anodized, painted, and powder-coated, they can complement any color scheme or design aesthetic.

At Panda Windows, All of our door and window systems are available in powder coat, Kynar or anodized finishes, offered in unlimited custom color options.

An all aluminum pivot door created with stained glass effect and silver hardware finish.

A sample of our All Aluminum (60mm) S.20 pivot door that is fully customized with unique glass designs and hardware.

Energy Efficiency Improvements and Eco-Friendliness

Energy efficiency is on everyone’s mind, and for good reason. Well-insulated homes help you save on energy bills and help the planet. Aluminum doors and windows can be equipped with thermal breaks that reduce heat transfer, making your space more comfortable year-round.

For instance, our All Aluminum Thermally Broken TS.19 Lift & Slide System has high thermal efficiency, with a U-value as low as 0.327 in specific glazing type tests. So, it’s the best choice for large openings in extreme climates because the thermal breaks use polyamide iso-bars to create a non-conductive barrier.

Here’s a sample of our All Aluminum Thermally Broken TS.19 lift & slide system with superior energy efficiency capabilities.

Maintenance and Longevity

Who wants to spend their weekends maintaining doors and windows? Not us.

Aluminum is low-maintenance, requiring just warm water and a mild detergent to keep it looking fresh. You may also use a soft-bristled brush to remove dirt and dust from tracks, sills, and frames.

Plus, it doesn’t rust, so you won’t have the hassle of sanding and repainting.

Cons of Custom Aluminum Door & Window

While custom aluminum doors and windows offer numerous benefits, there are a few considerations to keep in mind before making your decision.

Potential for Heat Conductivity and Insulation Challenges

Aluminum is a conductor of heat, which means without proper insulation, it can let in heat during the summer and allow heat to escape during the winter. However, modern aluminum windows and doors are typically equipped with thermal breaks to minimize this issue, improving their energy efficiency.

Initial Cost Considerations

Custom aluminum doors and windows can have a higher upfront cost compared to standard options. The customization process requires additional resources, and the high-quality materials used can add to the overall expense.

However, you should consider this as an investment in your home. These features add to the aesthetic appeal and will contribute to the overall value of your property.

Limitations in Design and Style

While aluminum offers flexibility in design, there may be some limitations like difficulty in replicating the look of traditional wood frames. For those seeking a classic or rustic aesthetic, aluminum might not always be the best match.

But at Panda Windows & Doors, we have aluminum / wood clad designs. For example, our Aluminum / Wood Clad S.11 lift & slide system has an aluminum exterior with a wood interior so only the rustic appearance of the wood is visible.

View of an aluminum / wood clad lift and slide door which blends the doors with the rest of the room due to the wood exterior.

Here’s a sample of our Aluminum / Wood Clad S.11 Lift & Slide System where it has a wood exterior which blends with the rest of the aesthetics.

Need for Professional Installation

Custom aluminum doors and windows are not a DIY project. Professional installation is crucial to ensure they function properly and last for years. This is an additional cost and time consideration you’ll need to plan for.

At Panda Windows, we don’t offer professional installation services because we specialize in making custom doors and windows for you. That said, there’s a vast network of third party installers that can help to install your custom doors and windows once you receive them from us.

Costs of Custom Aluminum Door & Window

The cost of custom aluminum doors and windows can vary widely based on factors like size, style, and the level of customization. However, to give you a general idea:

Aluminum windows can range from $200 to $1,200 per window, and aluminum doors can start from $1,000 and go up to several thousand dollars, depending on the complexity of the design.

Breaking Down the Price: Materials and Labor

The two main cost components for custom aluminum doors and windows are materials and labor. The aluminum itself, the glass, and any additional features like thermal breaks or special coatings make up the material costs. Labor costs include the professional measuring, manufacturing, and installation (not done by us) of your custom pieces.

As a rough estimate, materials can constitute about 70% of the total cost, while labor can take up the remaining 30%. This split can vary based on the specifics of your project.

Cost Comparison with Other Material Options

When compared to wood, fiberglass, or vinyl, aluminum strikes a middle ground in terms of cost.

Wood is often more expensive due to its natural aesthetic and the craftsmanship required.
Vinyl is typically less expensive but may not offer the same strength or customizability.
Fiberglass can be comparable in price but doesn’t always provide the same modern look that many homeowners desire.

Long-Term Value and Return on Investment

While the initial outlay for custom aluminum doors and windows might be higher, they can offer significant long-term value. Their durability means less money spent on maintenance and replacements. Additionally, the energy savings from improved insulation can help offset the upfront costs over time.

How Customization Impacts the Bottom Line

Customization is about getting exactly what you want, but it also means you’re paying for a premium service. The more specific your requirements, the higher the cost can be. But remember, custom aluminum doors and windows are not just purchases; they’re investments in the beauty and efficiency of your home.

When to Use Custom Aluminum Door & Window

So, when should you consider custom aluminum doors and windows? Here are a few scenarios:

If you’re looking for long-term durability and minimal maintenance.
When you want a modern look with the ability to customize the design to your exact preferences.
In areas with extreme weather conditions, where the material’s resistance to elements is a priority.

Besides the practical design, custom aluminum allows you to bring your vision about your home to life.

Assessing Your Home’s Needs and Climate

Consider the climate you live in. Is it hot, cold, humid, or salty? Aluminum’s natural properties can handle all these conditions, but ensuring you have the right features, like thermal breaks, is essential for energy efficiency and comfort.

Tackling Unique Architectural Challenges

Every home has its quirks. Whether it’s an oddly shaped window or a challenging layout, custom aluminum can provide a solution that off-the-shelf products cannot. It’s the perfect blend of form and function for your home’s unique needs.

Choosing the right partner for your custom aluminum doors and windows is as crucial as selecting the material itself. At Panda Windows & Doors, we take pride in crafting solutions that exceed your expectations. Our commitment to quality, innovation, and customer satisfaction is unwavering, and it’s what sets us apart in the industry.

Choose Panda Windows & Doors for Custom Solutions

When you opt for Panda Windows & Doors, you’re not just getting a product; you’re getting a promise of excellence. Our range of custom aluminum doors and windows is designed to cater to the most discerning tastes and to withstand the test of time.

Our extensive product lineup includes everything from folding doors to multi-slides and pivot doors, all customized to your specific needs. We offer more than 85 high-quality systems, each with its unique set of features designed to bring your vision to life. With the option to customize shapes, sizes, and finishes, your design possibilities are virtually limitless.

The Panda Process

1. Design: We help you select custom aluminum doors and windows from over 85 options. Tailor every detail to your needs and approve the sales order to confirm all specifications before we create detailed engineering plans.

2. Manufacturing: Our project manager ensures all components are ready. CNC machines precisely cut and mill extrusions, which are then cleaned and powder-coated for durability. Skilled technicians assemble your custom aluminum products.

3. Quality Control: Each product undergoes rigorous inspection and testing to ensure functionality and quality. We provide photos and videos of your completed products before packaging, ensuring they meet all standards.

4. Packaging & Shipping: Products are wrapped in protective materials and placed in custom-built crates for safe transit. We ensure your order arrives intact, whether shipping domestically or internationally.

5. Delivery & Warranty: Inspect your order upon arrival and register the product to activate the limited warranty. Apply a high-quality finish to wood surfaces within 7 days to prevent damage. Ensure proper installation and protection during construction.

6. Care & Maintenance: Follow our care and maintenance guide to keep your Panda products in top condition. Regular cleaning and maintenance ensure a lifetime of use and beauty, preserving the quality of your aluminum doors and windows.

Frequently Asked Questions (FAQ)

What are the Best Situations for Installing Custom Aluminum Doors and Windows?

Custom aluminum doors and windows are ideal for a variety of situations. They are perfect for modern homes looking to add a sleek, contemporary touch, and for properties in coastal or extreme weather areas due to their resistance to corrosion and strength against the elements.

They are also a great choice when you want to maximize natural light and views with large, uninterrupted glass areas. Besides that, custom aluminum solutions are suitable for renovations where unique window and door sizes are required to fit existing openings.

How do I Maintain my Custom Aluminum Doors and Windows?

Maintaining your custom aluminum doors and windows is simple. Regular cleaning with mild soap and water is typically all that’s needed to keep them looking new. Avoid abrasive cleaners and make sure to lubricate any moving parts periodically to ensure smooth operation.

What is the Lifecycle of a Custom Aluminum Door or Window?

Custom aluminum doors and windows are built to last. With proper maintenance, they can easily serve you well for decades. Their longevity is one of the reasons they are such a smart investment for any property.

Can Custom Aluminum Doors and Windows Increase My Property Value?

Absolutely. Investing in high-quality custom aluminum doors and windows can significantly increase your property’s value. They enhance curb appeal, improve energy efficiency, and are a feature that potential buyers often look for.

How do Custom Aluminum Solutions by Panda Windows & Doors Compare with Standard Options?

Custom aluminum solutions by Panda Windows & Doors stand out for their superior quality, customization options, and innovative designs. While standard options might fulfill basic needs, our custom solutions are crafted to meet your specific desires and requirements, ensuring that the end result is as unique as your home itself.